Zininzi iingcamango ezingezizo eziqhelekileyo malunga nemipu yerobhothi ye-GMAW kunye nezinto ezisetyenziswayo, ukuba zilungisiwe, zinokunceda ukwandisa imveliso kunye nokunciphisa ixesha lokuphumla kuwo wonke umsebenzi welding.
I-Robotic gas metal arc welding (GMAW) imipu kunye nezinto ezisetyenziswayo ziyinxalenye ebalulekileyo ye-welding operation kodwa zihlala zingahoywa xa kutyalwa imali kwiinkqubo ze-robotic welding. Iinkampani zihlala zikhetha olona khetho luxabisa kancinci xa, enyanisweni, ukuthenga imipu yerobhothi ye-GMAW esemgangathweni kunye nezinto ezisetyenziswayo kunokukhokelela kugcino lweendleko ezibalulekileyo ekuhambeni kwexesha. Zininzi ezinye iimbono ezingezizo eziqhelekileyo malunga nemipu yerobhothi ye-GMAW kunye nezinto ezisetyenziswayo, ezinokuthi, ukuba zilungisiwe, zinokunceda ukwandisa imveliso kunye nokunciphisa ixesha lokuphumla kuwo wonke umsebenzi wokuwelda.
Nazi iingcamango ezintlanu eziqhelekileyo eziphosakeleyo malunga nemipu ye-GMAW kunye nezinto ezisetyenziswayo ezinokuthi zichaphazele umsebenzi wakho we-robotic welding.
Ingcamango ephosakeleyo 1: IiMfuno zoMgangatho azinamsebenzi
Umpu we-GMAW werobhothi ulinganiswe ngokwe-amperage kunye nomjikelo womsebenzi. Umjikelo womsebenzi sisixa se-arc-ngexesha umpu ungasebenza ngokugcweleyo ngaphakathi kwexesha lemizuzu eli-10. Imipu emininzi yerobhothi yeGMAW kwindawo yentengiso ilinganiselwa kuma-60 ekhulwini okanye i-100 ekhulwini lomjikelo womsebenzi kusetyenziswa iigesi ezixutyiweyo.
Imisebenzi ye-welding eqhuba imipu ye-GMAW yerobhothi kunye nezinto ezisetyenziswayo zihlala zigqitha i-amperage yompu kunye ne-duty cycle rating. Xa i-robotic GMAW gun isetyenziswa rhoqo ngaphezu kwe-amperage kunye ne-duty cycle rating rating, ibeka emngciphekweni wokutshisa, ukonakala, okanye ukungaphumeleli ngokupheleleyo, okukhokelela ekulahlekelweni kwemveliso kunye neendleko ezikhulayo zokutshintsha umpu ogqithisiweyo.
Ukuba oku kuyenzeka rhoqo, cinga ngokunyusela kumpu onezinga eliphezulu ukuthintela le miba.
Ingcamango engeyiyo yesi-2: IiMfuno zeNdawo ziyafana kwiSeli nganye yeWeld
Xa usebenzisa iseli yerobhothi yeweld, kubalulekile ukulinganisa nokucwangcisa phambi kokuthenga umpu weGMAW werobhothi okanye osetyenziswayo. Ayiyiyo yonke imipu yerobhothi kunye nezinto ezisetyenziswayo ezisebenza ngazo zonke iirobhothi okanye kuzo zonke iiseli ze-weld.
Ukuba nesibhamu esifanelekileyo se-robotic yinto ebalulekileyo enokunceda ukunciphisa okanye ukuphelisa imithombo yeengxaki eziqhelekileyo kwi-weld cell. Umpu kufuneka ube nofikelelo olufanelekileyo kwaye ukwazi ukuzulazula malunga nokulungiswa kwiseli ye-weld ukuze ingalo yerobhothi ikwazi ukufikelela kuzo zonke ii-welds - ngokufanelekileyo kwindawo enye ngentamo enye, ukuba kunokwenzeka. Ukuba akunjalo, ubukhulu obuhlukeneyo bentamo, ubude, kunye nee-engile, kunye nezinto ezisetyenziswayo ezahlukeneyo okanye iingalo ezinyukayo, zingasetyenziselwa ukuphucula ukufikelela kwe-weld.
Intambo yompu yerobhothi ye-GMAW ikwayinto ebalulekileyo yokuqwalaselwa. Ubude bentambo obungachanekanga bunokubangela ukuba ibambe isixhobo ukuba inde kakhulu, ishukume ngendlela engeyiyo, okanye inqumle ukuba imfutshane kakhulu. Emva kokuba i-hardware ifakwe kwaye inkqubo imisiwe, qiniseka ukuba wenze uvavanyo oluqhutywe ngokulandelelana kwe-welding.
Ekugqibeleni, ukhetho lwe-welding nozzle lunokuthintela kakhulu okanye luphucule ukufikelela kwi-weld kwiseli yerobhothi. Ukuba umlomo wombhobho osemgangathweni awunikezeli ufikelelo oluyimfuneko, cinga ngokwenza utshintsho. Imilomo yomlomo ifumaneka ngokweedayamitha ezahlukeneyo, ubude, kunye neeteyiphu zokuphucula ukufikelela ngokudibeneyo, ukugcina ukugquma kwerhasi ekhuselayo, kunye nokunciphisa ukugcwala kwesitshizi. Ukusebenza nomhlanganisi kukuvumela ukuba ucwangcise yonke into efunekayo kwi-welding oyenzayo. Ukongeza ekuncedeni ukuchonga oku ngasentla, banokunceda kwakhona ukuqinisekisa ukuba i-robot ifikelela, ubukhulu, kunye nomthamo wesisindo - kunye nokuhamba kwezinto eziphathekayo - zifanelekile.
Ingcamango ephosakeleyo yesi-3: Ukufakwa kweLiner akufuni ingqwalasela eninzi
Ufakelo oluchanekileyo lwe-liner lubaluleke kakhulu kwi-welds esemgangathweni kunye nokusebenza kwemipu yerobhothi ye-GMAW. Ilinen kufuneka ilungiswe ibe kubude obuchanekileyo ukuze ucingo lufumaneke ukusuka kwi-finder yocingo ukuya kwincam yoqhagamshelwano nakwi-weld yakho.
Xa usebenzisa iseli yerobhothi yeweld, kubalulekile ukulinganisa nokucwangcisa phambi kokuthenga umpu weGMAW werobhothi okanye osetyenziswayo. Ayiyiyo yonke imipu yerobhothi kunye nezinto ezisetyenziswayo ezisebenza ngazo zonke iirobhothi okanye kuzo zonke iiseli ze-weld.
Xa i-liner inqunyulwe ibe mfutshane kakhulu, yenza umsantsa phakathi kwesiphelo se-liner kunye ne-gas diffuser / i-contact tip, enokubangela imiba, efana ne-birdnesting, i-rerratic wire feeding, okanye i-debris kwi-liner. Xa i-liner inde kakhulu, idibanisa ngaphakathi kwentambo, ekhokelela ekubeni ucingo luhlangabezane nokuchasana ngakumbi yonke indlela ukuya kwincam yoqhagamshelwano. Le miba inokukhokelela ekwandeni kwexesha lokunciphisa ukulungiswa nokulungiswa, okuchaphazela imveliso yonke. I-arc engalunganga esuka kwilinen engafakelwanga kakuhle inokuchaphazela umgangatho, onokuthi uqhube umsebenzi ngokutsha, ixesha elingakumbi lokuphumla, kunye neendleko ezingeyomfuneko.
Ingcamango ephosakeleyo yesi-4: Isimbo seNgcebiso yoQhagamshelwano, izinto eziphathekayo, kunye noKuhlala ixesha elide akunamsebenzi
Ayizizo zonke iingcebiso zoqhagamshelwano ezifanayo, ngoko ke kubalulekile ukukhetha uhlobo oluchanekileyo lwesicelo sakho. Ubungakanani kunye nokuqina kwencam yoqhagamshelwano kumiselwa yi-amperage efunekayo kunye nenani le-arc-on time. Usetyenziso olune-amperage ephezulu kunye ne-arc-on-time inokufuna ingcebiso yoqhagamshelwano enzima kunezicelo ezikhaphukhaphu. Nangona ezi zinokubiza ngaphezulu kancinci kuneemveliso zodidi olungaphantsi, ixabiso lexesha elide kufuneka lichase ixabiso langaphambili.
Enye impazamo eqhelekileyo malunga neengcebiso zokunxibelelana nge-welding kukuba kufuneka uzitshintshe ngaphambi kokuba zisebenze ubomi babo bonke. Ngelixa ukuzitshintsha ngexesha lokuphumla okucwangcisiweyo kunokuba lula, ukuvumela ingcebiso yoqhagamshelwano iqhube ubomi bayo bonke phambi kokutshintsha konga imali ngokugcina imveliso. Kuya kufuneka ucinge ngokulandela umkhondo wokusetyenziswa kweengcebiso zonxibelelwano, uqaphele utshintsho olugqithileyo kwaye ulungise ngokufanelekileyo. Oku kuya kunceda ukunciphisa ixesha lokuphumla ukuze ukwazi ukunciphisa iindleko ezingeyomfuneko kwi-inventory.
Ingcamango ephosakeleyo yesi-5: Imipu epholiswe ngamanzi kunzima ukuyigcina
Imipu ye-GMAW yerobhothi epholileyo yomoya isetyenziswa rhoqo kwimisebenzi ye-amperage kunye ne-high-duty-cycle operation eMntla Melika, kodwa umpu we-GMAW opholile ngamanzi unokuba ulungele isicelo sakho. Ukuba udibanisa ixesha elide kwaye umpu wakho opholileyo emoyeni uyavutha, unokufuna ukucinga ngokutshintshela kwisistim sokupholisa amanzi.
Umpu werobhothi opholileyo we-GMAW usebenzisa umoya, i-arc-off time, kunye nerhasi ekhuselayo ukususa ubushushu obakhayo kwaye isebenzisa i-copper cabling engqindilili kunompu opholiswe ngamanzi. Oku kunceda ukukhusela ubushushu obugqithisileyo ekuxhathiseni umbane.
Umpu we-GMAW opholiswe ngamanzi ujikelezisa into yokupholisa esuka kwiyunithi yeradiyetha ngemibhobho yokupholisa. Emva koko isisipholisi sibuyela kwiradiyetha, apho ubushushu buphuma khona. Umoya kunye negesi ekhuselayo isusa ngakumbi ubushushu kwi-arc ye-welding. Iinkqubo zokupholisa ngamanzi zisebenzisa ubhedu oluncinci kwiintambo zabo zamandla, xa kuthelekiswa neenkqubo zokupholisa umoya, ekubeni isisombululo sokupholisa sithwala ukuxhathisa ukushisa ngaphambi kokuba kwakhiwe.
Imisebenzi ye-robotic welding ihlala ikhetha umoya opholileyo phezu kwemipu epholiswe ngamanzi kuba besoyika ukuba iya kubangela ukugcinwa okungakumbi kunye nexesha lokunciphisa; enyanisweni, ukugcina inkqubo yokupholisa amanzi kulula kakhulu ukuba i-welder iqeqeshwe ngokufanelekileyo. Ukongezelela, nangona iinkqubo zokupholisa amanzi zinokuba zibiza kakhulu, zinokuba lutyalo-mali olungcono ekuhambeni kwexesha.
Ukuqhawula iiNgcinga ezingezizo ze-GMAW
Kubalulekile ukuqwalasela imipu ye-GMAW kunye nezinto ezisetyenziswayo xa utyala imali kwiinkqubo zokuwelda iirobhothi. Olona khetho lungabizi kakhulu lunokuba luxabisa kakhulu ezantsi kwendlela, ke qiniseka ukuba wenze uphando lwakho phambi kokuba uthenge. Ukulungisa ukungaqondi kakuhle okuqhelekileyo malunga nemipu kunye nezinto ezisetyenziswayo kunokunceda ukwandisa imveliso kunye nokunciphisa ixesha lokuphumla ekusebenzeni kwe-welding.
Ixesha lokuposa: Jan-03-2023
