Indlela yokuphucula ukusetyenziswa, umpu, izixhobo, kunye nokusebenza komsebenzisi kwi-semiautomatic kunye ne-robotic welding
Ngamaqonga athile asetyenziswayo, iiseli ze-semiautomatic kunye ne-robotic weld zinokusebenzisa iingcebiso ezifanayo zokunxibelelana, ezinceda ukulungelelanisa uluhlu kunye nokunciphisa ukudideka kwabaqhubi malunga nokuba zeziphi ezifanelekileyo ukuzisebenzisa.
Ukugqithiswa kweendleko kumsebenzi wokuvelisa i-welding kunokuvela kwiindawo ezininzi. Nokuba yiseli ye-weld ye-semiautomatic okanye yerobhothi, ezinye izizathu eziqhelekileyo zeendleko ezingeyomfuneko lixesha lokuphumla elingacwangciswanga kunye nokulahleka kwabasebenzi, inkunkuma esebenzisekayo, ukulungiswa kunye nokusebenza kwakhona, kunye nokungabikho koqeqesho lomsebenzisi.
Uninzi lwezi zinto zibotshelelwe kunye kwaye ziphembelela omnye nomnye. Ukunqongophala koqeqesho lwabaqhubi, umzekelo, kunokukhokelela kwiziphene ze-weld ezifuna ukuphinda zisebenze kunye nokulungiswa. Akukhona nje ukulungiswa kubiza imali kwizinto ezongezelelweyo kunye nezinto ezisetyenziswayo ezisetyenzisiweyo, kodwa zifuna umsebenzi omningi ukwenza umsebenzi kunye naluphi na uvavanyo olongezelelweyo lwe-weld.
Ukulungiswa kunokuba yindleko ngakumbi kwindawo ye-automated welding, apho ukuqhubela phambili okuqhubekayo kwenxalenye kubalulekile kwi-output iyonke. Ukuba inxalenye ayidityaniswanga ngokuchanekileyo kwaye eso siphene asibanjwanga de kube sekupheleni kwenkqubo, wonke umsebenzi kufuneka uphinde uphindwe.
Iinkampani zinokusebenzisa ezi ngcebiso zisibhozo ukunceda ukwandisa ukusetyenziswa, umpu, kunye nokusebenza kwezixhobo kunye nokunciphisa iindleko kuzo zombini i-semiautomatic kunye ne-robotic welding operations.
1. Musa Ukutshintsha Izinto ezisetyenziswayo Kungekudala
Izinto ezisetyenziswayo, kubandakanywa umlomo, i-diffuser, i-tip yoqhagamshelwano, kunye ne-liners, inokwenza inxalenye ebalulekileyo yeendleko kwimisebenzi yokuvelisa. Abanye abasebenzi banokutshintsha ingcebiso yoqhagamshelwano emva kweshifti nganye ngaphandle komkhwa, nokuba kuyimfuneko okanye hayi. Kodwa ukutshintsha izinto ezityiwayo kwakamsinya kakhulu kunokumosha amakhulu, ukuba ingengawo amawaka eedola ngonyaka. Oku akupheleli nje ekunciphiseni ubomi obusebenzisekayo, kodwa yongeza ixesha lokuphumla lomsebenzisi ukwenzela utshintsho olungeyomfuneko.
Kukwaqhelekile ukuba abaqhubi batshintshe incam yoqhagamshelwano xa befumana iingxaki zokutya ngocingo okanye ezinye igesi zentsimbi ye-arc welding (GMAW) imiba yokusebenza kwemipu. Kodwa ingxaki idla ngokuba kukusikwa ngokungafanelekanga okanye kufakwe iline yompu. Iintambo ezingagcinwanga kuzo zozibini iziphelo zompu zikholisa ukubangela imiba njengoko intambo yompu isolula ngokuhamba kwexesha. Ukuba iingcebiso zoqhakamshelwano zibonakala zisilela ngokukhawuleza kunesiqhelo, kunokubangelwa kukucinezeleka okungafanelekanga kwe-drive roll, i-drive rolls, okanye i-feeder pathways keyholing.
Uqeqesho olufanelekileyo lwabaqhubi malunga nobomi obusebenzisekayo kunye nokutshintsha kunokunceda ukuthintela utshintsho olungeyomfuneko, ukonga ixesha kunye nemali. Kwakhona, le yindawo yokusebenza kwe-welding apho izifundo zexesha ziluncedo kakhulu. Ukwazi ukuba kufuneka kuhlale kangaphi into etyiwayo kunika abashiseli ingcamango engcono kakhulu yokuba bafuna ukuyitshintsha nini ngokwenene.
2. Lawula ukusetyenziswa kokusetyenziswa
Ukunqanda utshintsho olwenzekayo lwangaphambi kwexesha, ezinye iinkampani zisebenzisa amanyathelo okulawula ukusetyenziswa kwazo. Ukugcina izinto ezisetyenziswayo kufutshane neendawo zokuwelda, umzekelo, kunceda ukunciphisa ixesha lokuphumla elenziweyo xa uhamba ukuya nokubuya kwindawo yokugcina indawo ephakathi.
Kwakhona, ukucutha uluhlu lwempahla olufikelelekayo kubashicileli kuthintela usetyenziso oluyinkcitho. Oku kuvumela nabani na ophinda agcwalise le migqomo ukuba abe nokuqonda okungcono kakhulu kokusetyenziswa kwevenkile.
3. Tshatisa iSixhobo kunye nompu kwi-Weld Cell Setup
Ukuba nobude obufanelekileyo be-semiautomatic GMAW gun cable ye-weld cell configuration ikhuthaza ukusebenza kakuhle komsebenzi kunye nokwandisa ukusebenza kwezixhobo.
Ukuba yiseli encinci apho yonke into ikufuphi nalapho i-welder isebenza khona, ibe ne-25-ft. Intambo yompu ebhijelwe phantsi inokubangela imiba ngokutya kocingo kunye nokuhla kwamandla ombane kwincam, kwaye idala ingozi yokukhubeka. Ngakolunye uhlangothi, ukuba ikhebula lifutshane kakhulu, i-welder inokuthi ikwazi ukutsala isibhamu, ibeka uxinzelelo kwikhebula kunye nokudibanisa kwayo kwisibhamu.
4. Khetha ezona zinto ziSetyenziswayo nguMsebenzi
Ngelixa kuhenda ukuthenga awona macebiso anexabiso eliphantsi, imilomo, kunye nezixhobo zokusasaza irhasi ezikhoyo, azihlali ixesha elide njengeemveliso ezikumgangatho ophezulu, kwaye zibiza kakhulu emsebenzini kunye nexesha lokuphumla ngenxa yokutshintsha rhoqo. Iivenkile akufuneki zoyike ukuvavanya iimveliso ezahlukeneyo kwaye ziqhube iimvavanyo ezibhaliweyo ukuze zifumane olona khetho lungcono.
Xa ivenkile ifumana ezona zinto zisetyenziswayo, inokonga ixesha kulawulo lwe-inventri ngokusebenzisa okufanayo kuyo yonke imisebenzi ye-welding kwiziko. Ngamaqonga athile asetyenziswayo, iiseli ze-semiautomatic kunye ne-robotic weld zinokusebenzisa iingcebiso ezifanayo zokunxibelelana, ezinceda ukulungelelanisa uluhlu kunye nokunciphisa ukudideka kwabaqhubi malunga nokuba zeziphi ezifanelekileyo ukuzisebenzisa.
5. Yakha kwixesha loLondolozo loThintelo
Kuhlala kungcono ukuthathela ingqalelo into ekhawulezileyo kunokuphendula. Ukuphumla kufuneka kucwangciswe ukwenza ukugcinwa kokukhusela, mhlawumbi yonke imihla okanye ngeveki. Oku kunceda ukugcina umgca wemveliso uhamba kakuhle kwaye unciphisa ixesha kunye neendleko ezichithwe ekugcinweni okungacwangciswanga.
Iinkampani kufuneka zenze imigangatho yokusebenza ukuze zichaze iinkqubo ezinokuthi zilandelwe ngumsebenzisi werobhothi. Kwiiseli ze-weld ezizenzekelayo ngokukodwa, isikhululo sokucoca i-reamer okanye i-nozzle siyakususa i-spatter. Inokwandisa ubomi obusebenzisekayo kunye nokunciphisa ukusebenzisana kwabantu kunye nerobhothi. Oku kunceda ukunciphisa iindleko ezibangelwa ukusebenzisana kwabantu okunokuthi kuvelise iimpazamo kwaye kubangele ixesha lokuphumla. Kwimisebenzi ye-semiautomatic, ukujonga amacandelo afana nesigqubuthelo sentambo, izibambo, kunye neentamo zomonakalo kunokonga ixesha lokuphumla kamva. Imipu ye-GMAW enesigqubuthelo sentambo esomeleleyo yindlela entle yokwandisa ubomi bemveliso kunye nokunciphisa iimeko ezinokuba yingozi kubasebenzi. Kwizicelo zokuwelda ze-semiautomatic, ukukhetha umpu we-GMAW onokulungiseka endaweni yalowo kufuneka utshintshwe nako kunokonga ixesha kunye nemali.
6. Tyala imali kwiTekhnoloji eNtsha
Kunokuba zenze izinto ngemithombo yombane ephelelwe lixesha, iivenkile zinokutyala imali koomatshini abatsha abanobugcisa obuphuculweyo. Ziya kuba nemveliso ngakumbi, zidinga ukulungiswa okuncinci, kwaye kube lula ukufumana iinxalenye zazo-ekugqibeleni zibonise ukuba zingabizi kakhulu.
Ngokomzekelo, i-pulsed welding waveform inika i-arc ezinzile kwaye idala i-spatter encinci, enciphisa ixesha elichithwe ekucoceni. Kwaye iteknoloji entsha ayiphelelanga kwimithombo yamandla. Izinto ezisetyenziswayo namhlanje zibonelela ngetekhnoloji ezinceda ukukhuthaza ubomi obude kunye nokunciphisa ixesha lokutshintsha. Iinkqubo zokuwelda iirobhothi nazo zinokusebenzisa inzwa yokuchukumisa ukunceda ngendawo eyinxalenye.
7. Qwalasela uKhetho lweGesi yokuKhusela
Ukukhusela irhasi yinto ehlala ingahoywa kwiwelding. Ubuchwephesha obutsha buyisombulule imiba ngokuhanjiswa kwegesi ukwenzela ukuba i-gas flow flow iphantsi-35 ukuya kwi-40 cubic feet ngeyure (CFH)-inokuvelisa umgangatho ofanayo owawufuna i-60- ukuya kwi-65-CFH ukuhamba kwegesi. Oku kusetyenziswa kwerhasi ekhuselayo kusezantsi kunokubangela ukongiwa kweendleko.
Kwakhona, iivenkile kufuneka ziqaphele ukuba uhlobo lwegesi yokukhusela luchaphazela izinto ezifana nesitshizi kunye nexesha lokucoca. Ngokomzekelo, i-100% yegesi ye-carbon dioxide inika ukungena okukhulu, kodwa ivelisa i-spatter ngaphezu kwegesi edibeneyo. Ukuvavanya iigesi ezahlukeneyo zokukhusela ukubona ukuba yeyiphi ebonelela ngezona ziphumo zibalaseleyo zesicelo kuyacetyiswa.
8. Ukuphucula imo engqongileyo ukutsala kunye nokugcina abachwephesha abanezakhono
Ukugcinwa kwabasebenzi kudlala indima enkulu ekongeni iindleko. Ingeniso ephezulu ifuna uqeqesho oluqhubekayo lwabasebenzi, nto leyo eyinkcitha-xesha kunye nemali. Enye indlela yokutsala kunye nokugcina abasebenzi abanezakhono kukuphucula inkcubeko kunye nemekobume yevenkile. Itekhnoloji itshintshile, njengoko kuye kwalindelwe ngabantu kwindawo abasebenza kuyo, kwaye iinkampani kufuneka zilungelelane.
Indawo ecocekileyo, elawulwa ngamaqondo obushushu eneenkqubo zokukhupha umsi iyamema abasebenzi. Izinto ezinje ngeehelmethi zokuwelda ezinomtsalane kunye neeglavu nazo zinokuba yinkuthazo. Kukwabalulekile ukutyala imali kuqeqesho olululo lwabasebenzi, oluya kunceda abashishi abatsha baqonde ngcono inkqubo ukuze bakwazi ukulungisa iingxaki. Ukutyala imali kubasebenzi kuyahlawula ekuhambeni kwexesha.
Ngama-welders aqeqeshwe ngokufanelekileyo asebenzisa izixhobo ezifanelekileyo kunye nezinto ezisetyenziselwa umsebenzi, kunye nemigca yokuvelisa eqhubekayo yondliwe ngokuphazamiseka okumbalwa kokusebenza ngokutsha okanye ukuguqulwa kwezinto ezisetyenziswayo, iivenkile zinokugcina iinkqubo zabo ze-welding zihamba ngelixa zinciphisa iindleko ezingeyomfuneko.
Ixesha lokuthumela: Sep-29-2016
