Kwiminyaka yakutshanje, eli shishini libone inkqubela phambili kwitekhnoloji ye-robotic welding enceda iinkampani ziphucule imveliso kunye nomgangatho kunye nokufumana umda wokukhuphisana.Utshintsho ukusuka kwiirobhothi eziqhelekileyo ukuya kwiirobhothi zengalo luphakathi kwezo nkqubela phambili.
Ukufumana iingenelo zompu we-robotic we-MIG nge-arm, kubalulekile ukukhetha ngononophelo nokugcina umpu, kwaye ulandele imiyalelo yomenzi wofakelo.
Ezi robhothi zifuna ukusetyenziswa kwemipu ye-MIG yerobhothi.Njengoko igama libonisa, indibano yentambo yompu we-MIG wengalo uhamba ngengalo yerobhothi, iphucula ukuqina kwayo kukonke.Uyilo lwengalo yengalo lukhusela ngokwendalo intambo yamandla kwaye yenze ukuba kungabi lula ukugxwala kwi-fixturing, ukuhlikihla kwirobhothi okanye ukuguga kwi-torsion yesiqhelo - konke oku kunokukhokelela ekungaphumelelini kwentambo kwangaphambi kwexesha.
Kuba imipu ye-MIG yerobhothi yengalo ayifuni ingalo enyukayo njengemipu yesiqhelo ye-MIG yerobhothi, ibonelela ngemvulophu yomsebenzi omncinci.Oku kubenza babe luncedo ngakumbi xa besebenza kwiindawo ezixineneyo.
Nazi izinto eziphambili ezili-10 ekufuneka uziqwalasele xa ukhetha, ufaka kwaye ugcina umpu we-MIG we-robotic wengalo:
I-1) Khangela umpu onika ukujikeleza kwentambo yamandla kakuhle.
Xa ukhetha umpu we-MIG we-robotic ngengalo, khangela enye ebonelela ngokujikeleza kwentambo yamandla.Ngokomzekelo, abanye abavelisi babeka uxhulumaniso lwamandla ajikelezayo phambi kwentambo evumela ukuba ijikeleze i-360 degrees.Obu buchule bubonelela ngokukhululeka koxinzelelo lwentambo kunye nephini yamandla, kwaye ivumela ukuhanjiswa okukhulu kuluhlu olubanzi lwezicelo.Kwakhona kunceda ukuthintela i-cable kinking enokuthi ikhokhelele kwisondlo esibi socingo, imiba yokuqhuba, okanye ukunxiba kwangaphambili okanye ukungaphumeleli.
2) Khangela iintambo zamandla ezakhiwe ngezinto ezihlala ixesha elide kunye nezixhobo.
Ukukhetha umpu we-MIG we-robotic wengalo kuyafana nokukhetha umpu oqhelekileyo we-MIG werobhothi, ngaphandle kokuba imipu ephuma engalweni ithengiswa ngobude bekheyibhile obumiselwe kwangaphambili.Kusabalulekile, nangona kunjalo, ukukhetha umpu kunye neentambo zombane ezakhiwe ngamacandelo ahlala ixesha elide kunye nezixhobo zokunceda ukukhusela ukuguga okanye ukungaphumeleli.Hlala wazi ukuba irobhothi yakho yenza kunye nemodeli xa ubeka umyalelo wompu omtsha ukuqinisekisa ukuba wenze ukhetho olufanelekileyo.
3) Khetha i-amperage efanelekileyo yompu.
Soloko ukhetha umlinganiselo ofanelekileyo wompu kwaye uqiniseke ukuba unomjikelo ofanelekileyo womsebenzi wesicelo esinikiweyo.Umjikelo womsebenzi sisixa sexesha le-arc-on kwithuba lemizuzu eli-10;umpu onomsebenzi wama-60 ekhulwini, ngokomzekelo, unokuwelda kangangemizuzu emithandathu ngelo xesha ngaphandle kokutshisa ngokugqithisileyo.Njengomthetho, abaninzi abavelisi banikezela ngezibhamu ukuya kuma-amps angama-500, kuzo zombini iimodeli ezipholileyo zomoya kunye namanzi.
4) Chonga ukuba irobhothi inesoftware yokungqubana.
Jonga ukuba irobhothi efakwe kuyo umpu wengalo inesoftwe yokubona ukungqubana.Ukuba akunjalo, chonga i-clutch eya kudibanisa nompu ukunceda ukuqinisekisa ukuba irobhothi ihlala ikhuselekile xa ingqubana nesixhobo sokusebenza okanye isixhobo.
5) Qhagamshelana nemiyalelo yomenzi xa ufaka umpu we-MIG we-robotic ngengalo.
Kwimipu yerobhothi ye-MIG yengalo, kubalulekile ukuqaphela ukuba intambo yamandla kufuneka ifakwe ngendlela eyahlukileyo kancinane kunompu we-MIG wesiqhelo we-robotic phezu kwengalo.Ukufakela umpu we-MIG we-robotic we-robotic ngokungalunganga kunokukhokelela kwinkitha yeengxaki, hayi ubuncinci bokungaphumeleli kwentambo.Ufakelo olungalunganga lunokubangela imiba yekhwalithi ye-weld, efana ne-porosity, ngenxa yoxhumo olubi lombane;ukungaphumeleli kokusetyenziswa kwangaphambili okubangelwa kukungahambi kakuhle kunye / okanye ukutshisa;kwaye, ngokunokwenzeka, ukungaphumeleli kwayo yonke i-robotic MIG gun.Ukuthintela iingxaki ezinjalo, kunyanzelekile ukuba udibane nemiyalelo yomenzi ngompu othe ngqo we-MIG.
6) Qinisekisa ukuba indawo yentambo yombane ichanekile kwaye ugweme ukuyenza i-taut kakhulu.
Xa ufaka umpu we-MIG we-robotic ngengalo, qala ubeke irobhothi ngesihlahla kunye ne-axis ephezulu kwii-180 degrees, ngokuhambelanayo.Faka i-disc ye-insulating kunye ne-spacer ngokufanayo kunye nompu we-MIG oqhelekileyo we-robotic phezu kwengalo.Qinisekisa ukuba indawo yentambo yamandla nayo ichanekile.Intambo kufuneka ibe “nexoki” elifanelekileyo kunye ne-axis ephezulu yerobhothi kwi-180 degrees.Ukongeza, kubalulekile ukuphepha intambo yamandla e-taut kakhulu, njengoko inokubangela uxinzelelo olungafanelekanga kwiphini yamandla.Kwakhona kunokubangela umonakalo kwintambo xa i-welding current idlula kuyo.Ngeso sizathu, kubalulekile ukuqiniseka ukuba intambo yamandla ine-intshi ye-1.5 ye-slack xa uyifaka.(Jonga uMfanekiso 1.)
Umzobo 1. Xa uhlohla umpu we-MIG we-robotic ngengalo, vumela malunga ne-1.5 intshi ye-slack ukuthintela uxinzelelo olungafanelekanga kwintambo yamandla kunye nephini yamandla, kunye nokunciphisa ithuba lomonakalo kulo naliphi na ilungu.
7) Soloko ufaka i-stud kwizindlu ezingaphambili phambi kokuba ubophelele isiphelo sangaphambili kwisihlahla serobhothi.
Isitudi esingaphambili kwintambo yombane kufuneka sifakwe ngokupheleleyo kwisidibanisi sangaphambili sompu we-MIG werobhothi.Ukufezekisa esi siphumo, hlala ufaka i-stud kwizindlu zangaphambili ngaphambi kokubophelela isiphelo sangaphambili kwisihlahla serobhothi.Ngokutsala intambo esihlahleni kunye nokwenza imidibaniso phambi kompu, kulula ukutyibilika yonke indibano ngasemva (emva kokuba intambo ibotshelelwe) kwaye uyibophe esihlahleni.Eli nyathelo elongezelelweyo liya kuqinisekisa ukuba intambo ihleli kwaye iya kuvumela ukuqhubeka okuphezulu kunye nobomi bentambo yamandla aphezulu.
8) Beka i-feeder yocingo kufutshane ngokwaneleyo kwintambo yombane ukuze ingasoluli ngokungeyomfuneko.
Qiniseka ukuba ubeka isixhasi socingo kufutshane ngokwaneleyo kwirobhothi ukuze intambo yamandla ekwingalo yompu we-MIG yerobhothi ingasolulwe ngokungeyomfuneko emva kofakelo.Ukuba ne-feeder yocingo ekude kakhulu kubude bentambo yamandla kunokubangela uxinzelelo olungafanelekanga kwintambo kunye namacandelo angaphambili.
9) Ukuqhuba rhoqo ukugcinwa kokukhusela kwaye ukhangele ukudibanisa okucocekileyo, okukhuselekileyo.
Ukugcinwa kokuthintela okuhambelanayo ngundoqo kubomi obude bayo nayiphi na i-robotic MIG gun, kubandakanywa nesitayela sengalo.Ngexesha lokumisa okwesiqhelo kwimveliso, khangela ukucoceka, ukudibanisa okukhuselekileyo phakathi kwentamo yesibhamu se-MIG, i-diffuser okanye iintloko ezigcinayo, kunye nesicatshulwa soqhagamshelwano.Kwakhona, khangela ukuba umlomo ukhuselekile kwaye naziphi na izitywina eziwujikelezileyo zikwimeko entle.Ukuba noqhagamshelo oluqinileyo olusuka entanyeni ngokusebenzisa i-tip yoqhagamshelwano inceda ukuqinisekisa ukuhamba kombane okuqinileyo kuwo wonke umpu kunye nokunciphisa ukufudumala kobushushu obunokubangela ukungaphumeleli kwangaphambi kwexesha, ukuzinza kwe-arc embi, imiba yomgangatho kunye / okanye ukuphinda kusebenze.Ukongezelela, jonga rhoqo ukuba i-welding cable lead lead ikhuselekile ngokufanelekileyo kwaye ivavanye imeko yentambo ye-welding kwi-robotic MIG gun, ikhangele iimpawu zokugqoka, kubandakanywa ukuqhekeka okuncinci okanye iinyembezi, kunye nokutshintsha njengoko kuyimfuneko.
10) Hlola ngokubonakalayo izinto ezityiwayo kunye nompu rhoqo ngeempawu zokutshiza.
I-Spatter buildup inokubangela ukushisa okugqithisileyo kwizinto ezisetyenziswayo kunye ne-MIG guns, kunye nebhloko yokukhusela ukuhamba kwegesi.Jonga ngokubonakalayo izinto ezityiwayo kunye nompu we-MIG we-robotic ngengalo rhoqo ngeempawu zokutshiza.Coca umpu njengoko kufuneka kwaye ubuyisele izinto ezisetyenziswayo xa kuyimfuneko.Ukongeza isikhululo sokucoca umbhobho (esikwabizwa ngokuba sisihlambululi okanye isicoci sokutshiza) kwiseli ye weld nako kunokunceda.Njengoko igama laso lithetha, isikhululo sokucoca imibhobho sisusa i-spatter (kunye nolunye udoti) olwakha kumlomo kunye ne-diffuser.Ukusebenzisa esi sixhobo ngokudibeneyo nesitshizi esifaka ikhompawundi yokuchasana nesitshizi kunokukhusela ngakumbi ekuqokeleleni kwesitshizi kwizinto ezisetyenziswayo kunye nompu we-MIG werobhothi.
Ixesha lokuposa: Jan-01-2023
